How to Make a Longboard Skateboard: So, have you ever been interested in buying a longboard but couldn't because of the cost? i would like to know how to go about making a fiberglass skateboard? One way of doing this is to open the bag fully by blowing air into it with a vacuum cleaner. Some are longer than others. The new skateboard deck technology include following steps: The preparation wood and bamboo veneers is conducted in … After using your glue filled roller. on Step 7. Taking preorders now. Epoxy has to be measured properly, too much hardener and it will heat too quickly. The pumps are a good idea as they measure the epoxy precisely. We are working on a new Custom Carbon Fiber Electric Skateboard Deck. Try to keep it straight as well. Pull any wrinkles straight. Share it with us! Revdeck Revolution Skateboards: These are made from carbon fiber and are extremely strong. Always use the same paint brand when painting your deck. Release Film. When epoxy is in mass, it heats faster than when it is spread thinly, so apply it to your project as quickly as possible. Now cut your Breather Ply and Release Film to the same size. This tutorial goes through in detail, the steps to laminate carbon fiber onto the top and bottom of a skateboard deck. In a couple of minutes, check to see if the vacuum is still holding tightly. Do not wash it out. Carbon fiber composite deck. Flexible heating. I am using West System epoxy. We have integrated the steering components and lighting into the deck to give a single strong and stiff structure. Pat it down so it conforms to the deck surface. Thanks for the kind words and concern! Nitrile gloves for example are very cheap and protect very well. on Introduction. This one is the lightest of the three. The carbon fiber and bamboo board mixture is a match made in heaven. On this, place your fiberglass cloth, about the same size. Leave your project in the bag for at least 8 hours. Once cut, the remaining tape holds the carbon cloth from twisting and prevents pulls in the material. Easy Composites › Matt. Use a corner of a table or a builders square as a guide. Using the roller, apply an even layer of epoxy onto the bottom surface of your deck. Please check out Cutting Carbon Fiber if you are not familiar with cutting this material before starting this tutorial. It is easy to pull individual strands of carbon fiber while cutting. See more ideas about electric skateboard, skateboard, longboard. But I really would recommend you wearing protective gloves. Be careful! 5 years ago What can be used as release film? Make sure your cut piece is larger by a couple of inches than what you are laminating it to. Welcome to Hi5ber! thx. Applying water to tight bends on the top and bottom of the outer two layers will make it easier to achieve tighter bends. Reply Step 2: Preparing the Epoxy. Now lay the breather ply down. Or does it need something special? Do not let it sit for long in the mixing pot! Make sure you cut all the way through the tape and cloth. Different paint brands are sometimes incompatible with one another. One other nice feature is the embedding of the graphics. Once you have the release film and breather ply removed, it is time to clean up the edges of the deck. Each one of our decks is handcrafted entirely out of aerospace-grade carbon fiber, sandwiching an ultralight foamcore. It is all because of our longer, colder Canadian winters. If it isn't, man, doppelganger for sure! Contents Carbon fiber electric skateboard Modes allowing beginners Overwhelming top choice Halo Board 2 – carbon fiber electric skateboard. Here is an easy fix that will help keep your carbon fiber straight and without annoying pulls in the cloth. I have pre-cut my peel-ply tho the length and width of the decks shape. This is the first feasible, ready to rock one I’ve gotten to write about in … This tutorial shows how to make a carbon fibre skateboard - the longboard even uses a recycled core made from cut down shipping pallets! Oh man how I enjoy it when there’s skateboard and longboard designs on Yanko. I am using West System epoxy. A sharp utility knife works great. Looks good! Change ), You are commenting using your Twitter account. Courtesy of Ted from Roarockit. This works well as a guide for cutting the carbon. Change ), You are commenting using your Google account. Two layers would … List of board builders and tutorials compiled by Roarockit Skateboard Company. A 40" long board created out of custom molded carbon fiber and kevlar. Clean, pull-free cuts along a straight-edge or even free-hand. Carbon fiber can also be used to make decks stiffer and stronger, both desired characteristics for stability. To begin with, I used 8 pumps from each container and mixed them together for at about 60 seconds. SUV SKATEBOARDS; The SUV (Skate Utility Vehicle) boards are designed for a little bit of everything. 1)do you ofset the weave angle of each carbon fiber layer? Carbon Fiber Cloth. Make sure your cut piece of cloth is larger by a couple of inches than the length and width of the decks shape you are laminating it to. This will hold the loose material together when putting it in the TAP bag. Lay the carbon fiber cloth onto the wetted deck. on Introduction, Even a so-so rotary cutter would save a ton of aggravation when cutting carbon fiber cloth. We got it locally (Toronto) from a composite specialty store. The big drawback that most skaters experience is that they feel nothing like wood skateboards. Try to make the cloth square before cutting. Olliges used scrap carbon fiber to make skateboard decks, launching a brand called 121C Boards. Each one of our decks is handcrafted entirely out of aerospace-grade carbon fiber, sandwiching an ultralight foamcore. Slate 3 The ultimate deck. If you are want to get your hands on a good carbon fiber longboard but running short on money, then this is the best budget longboard that will make you fall in love with it. The material has been rolled out flat, on a clean table. Now do the same with the last layer of breather ply. On top of the deck is a die-cut carbon fiber laminate inserted. Dec 30, 2018 - Explore Wheel Cities Inc.'s board "Electric Skateboard", followed by 478 people on Pinterest. We test bamboo, fiberglass and carbon fiber, and find helpful ways of laminating them together with wood veneers. For dancers that are longer than 48" you can offset 1/16" maple veneers as you laminate your deck. You may have some in your area as well. The precursor is drawn into long strands or fibers and then heated to a very high temperature without allowing it to come in contact with oxygen. Adding a layer of composite material can increase the strength and rigidity of an existing board. I was able to sand them out, but it still didn't look good and I ended up painting the deck black. This is about all you need to know about the basics of laminating carbon fiber to a deck! Using a file or coarse sandpaper with a sanding block, remove the remaining carbon to the edge of the deck. Use a corner of a table or a builders square as a guide. Impact plus features 8-ply of North American Maple and 2 carbon fiber discs at the bottom. Once cut the remaining tape holds the carbon cloth from twisting and prevents pulls in the material. Account; Skateboards. This blog post explains how to cut carbon fiber with a waterjet. This makes for a light deck thanks to the lightweight materials used, but also allows for strength of the deck, making sure it will not snap or break. For a stiffer board (like a race board) they would use a biaxial carbon which does have alternating weave angles. With 2 1500 Watt motors, a 24 mph top speed and the torque designed to accelerate up hills, the Ownboard carbon is excellent. Lay the layer of release film onto the wet carbon cloth. Very Cool! This tutorial goes through in detail, the steps to laminate carbon fiber onto the top and bottom of a skateboard deck. An extra set of hands is helpful with this. Again, use the roller to get the air bubbles out. Apply masking tape to the areas where you want to cut the carbon. We are working on a new Custom Carbon Fiber Electric Skateboard Deck. Flatten the carbon to the deck and use the roller to get the air bubbles out of the material. The epoxy/carbon cloth it is very sharp. All this makes Miles the most portable (and sexiest) performance electric skateboard out … Posted In Skateboard Tutorials, Custom Boards / July 8, 2014 by Roarockit / Comment Tags: carbon fiber, carbon fibre, longboard building, probuilder, custom board building, carbon longboard, applying carbon fiber, longboard buidling Through years of practical application and experience, we invented several types of deck building techniques. You’ll be able to enjoy the graphic a lot longer compared to regular decks. They claim to be the strongest on the market. 7 years ago DIY Carbon-Fiber Electric Skateboard! You will find that the cloth can twist. Once you are satisfied with the edge, you can apply any protective coating or graphics you may want. Wet it out completely. It will last for weeks and be charged with glue for your next build. When a deck uses more than one type of material in its laminate it is referred to as a composite construction. I have added carbon powder to the epoxy which turns the epoxy black. Press the material down until it conforms to the shape of the deck. The process for making carbon fibers is part chemical and part mechanical. ( Log Out /  The epoxy will start to harden in a couple of hours. Ready for takeoff Olliges met his co-founder Dr. Greg Autry, professor of clinical entrepreneurship and director of the Southern California Spaceflight Initiative , through a fellow student in a feasibility analysis course. Trim as close to the edge of the deck as possible. All of the materials have been cut in the previous step. Cut along the middle of the tape. Apply an even coat of epoxy over top of the carbon cloth. In order to make my project more scientific, I decided to run an experimental trial to see how the gear ratio effects the power consumption on the fourth prototype of the electric skateboard. Two weeks ago, we calculated the loads for our skateboard frame, last week we reviewed the numbers and decided on carbon fiber tubes as the building blocks for our frame. Try to make the cloth square before cutting. *This is what's called an Offset Valve, which can be requested on any 20"x70" TAP Bag from Roarockit. Olliges used scrap carbon fiber to make skateboard decks, launching a brand called 121C Boards. If any air has leaked in, check by re-pressing the sealing tape first and re-pumping the bag. Other materials include solid wood for Vlam, (vertical laminated) aluminium and foam filled carbon fiber Composite boards. ( Log Out /  They claim to be the strongest on the market. Slate 3 The ultimate deck. The carbon fiber longboard deck has multiple maple wood layering and 50° angled trucks with aluminum hangers. For longboards you usually want a certain degree of bending. While standing on a chair, carefully lower your project from above into the bag which the other person holds open. Pull any wrinkles straight. The Evolve GTR Carbon Series is the epitome of sophistication in electric skateboard design, performance and build quality. Too little hardener and it will not set properly. Butting them end to end works great. This includes: You also will want to have your epoxy, Thin Air Press and masking tape on hand ready to use. Carbon Fiber Electric Skateboard. I have left all the edges sharp and not rounded. The carbon fiber deck is so thin that nobody will know there's a high capacity battery and smart computer hidden inside! Yup, there's definitely a few ways to do it. There are plans to make additional carbon fiber decks in the near future as well but we will need to settle for 1 item starting off. The next step is to get the glue to make sure the Carbon Fiber and Maple will hold when compressed together. Carbon fiber 101. Step by step tutorial demonstrating how to work with environmentally sustainable (greener) composite materials like Biotex flax and SuperSap epoxy bio resin. Make sure your cut piece of cloth is larger by a couple of inches than the length and width of the decks shape you are laminating it to. Materials and Tools needed: Carbon fiber cloth Supplier 2 Part Epoxy (with pumps) Supplier Release Film Supplier Breather Ply Supplier… Very nice instructable. Hope that helps! While you can make a longboard out of just about any material you can dream up, there are a few common materials that are used widely. On this board we used a twill weave which looks nice when finished and helps with lineal strength. The big drawback that most skaters experience is that they feel nothing like wood skateboards. It is a general duty epoxy and will work fine for this type of laminating. Change ). Using masking tape, apply pieces around the deck, taping every 6-8 inches as shown. This results in an insanely impressive strength-to-weight ratio, relative to traditional wooden decks. Using a long straight edge and a very sharp utility knife.

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