Because all of our exterior wooden shutters are custom built from true rail and stile construction, we have the ability to replicate any component dimension on existing shutters, including rail height, placement, width, thickness, and stile width and thickness. Such custom options are inexpensive and allow for flexibility and allow our clients to use their creativity to design shutters which fit their taste and style. Below are some standard configurations but we can customize these styles with mid rail placements, arched tops and panel cutouts. This wood is the most luxurious choice for exterior shutters. Ekena Millwork 18 in. Custom Design Custom options such as rail placement, rail modification, louver angles and arched tops are available due to the expertise our master craftsmen. From selecting available stock or custom designed Hurricane Impact door systems, our factories can provide 1000s of styles/sizes in many wood species such as Brazilian & Honduran Mahogany… Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. The hardwood cedar pegs hold the frame together, and are the strongest, oldest, longest lasting wood joint known to the art of joinery. Choices also include wood shutters made from Redwood, Cypress, Mahogany, Red Cedar or Pine. Shutters from Shutters… We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. For larger louvered shutters, we use a 10 inch baserail that has two tenons and a third feather tenon for additional strength that connects the two main tenons. The four standard designs can be customized to match existing shutters or to maintain architectural integrity. Custom made shutters are priced, sold and boxed per pair ; Custom vinyl exterior shutters in Louvers, Raised Panel and Board-N-Batten styles. Interior Shutter Installation. Architectural Style Estate Millwork specializes in high end louver door construction at factory direct prices. Our website is a starting point to quickly design and price Mahogany louvered shutters. Each stile is precision machined with a minimum of two deep pocket mortises, and these mortises perfectly fit the associated tenon. You can browse the online Shutters designs in the catalog, or interact with our shutter designer to get instant pricing, including discounts, on line. Privacy Policy, Rot Resistant, Insect Resistant Premium Exterior Lumber. Instead we use old fashioned mortise and tenon joints, even though they are considered by other custom shutter manufacturers as too expensive. We are able to achieve a premium quality product at a very affordable price, usually less than any of our competitors, by our investment in technology, craftsmanship, and scale of operations. Welcome to Amish Custom Doors! And because we are a custom shutter maker, we can also accommodate any special profiles that are specified by the customer. The custom exterior shutters use fixed open louvers to permit seaside breezes into the house. We do not use pneumatic or hydraulic clamps as they can damage or over-stress the wood. From our standard profiles that we stock to custom matched louver, panel, sticking, moulding, and/or other profiles, our shutters are truly custom. Shutters    louvers, raised panels, board & batten and bahama Mahogany wood shutters available : Wood Family and Grade: Select and better Mahogany. Once the tenon and mortise have been machined, the parts are put together and a hole is drilled through the mortise and the tenon. The tenons on both ends of each rail are engineered to give maximum stability to the louvered shutter frame, and when combined with our hardwood dowling, the shutter frame will stay together and be extremely stable, even without glue. We have software that connects our website directly to the machines in the plant, and when a customer places an order with us, all of the precision programs for machining the mortises into the stiles are sent to the plant for automatic execution. Mahogany shutters are built to order. door manufacturing technologies guarantee that your custom … Depending upon the style of the shutter, we have made widths up to 20 feet wide, and heights up 30 feet. African Mahogany Shutters. Each louver in a fixed louvered shutter is seated in a 7/16" deep mortise in the shutter stile. Out standard products are S4S, or square shoulder sticking, but we have the capability to mould any feasible profile to the inner or outer frame fields. After all the parts of each wooden shutter are manufactured, one of our skilled craftsmen fits them together in a specialized jig for dry fitting and final assembly. Superior Craftsmanship Our hand crafted mahogany shutters are custom … Exterior Solutions offers both standard and custom size louver, raised panel, and board and batten exterior vinyl shutters. Our raised panel shutters can be raised with our standard scoop profile, but we offer bevels, coves, ogeees and other profiles as well. The tenons are fit into the mortises with 1/64" accuracy, the louvers are set in the deep louver mortises on the stiles, and everything is held fast with premium wood glues and our special, house made hardwood pegs. Custom Design Common choices are ogee, cove and bead, bevel, cove etc. We can guarantee quality in our work, because we make our doors in the … Whether your needs include mahogany shutters built to custom specification or simply to standard styles, you will be pleased with our extensive knowledge and ability to produce a truly superior custom shutter. ShutterLand exterior wood louvered shutters are meticulously crafted with hand-selected kiln … Vinyl shutters are weather resistant, long lasting, and maintenance free. Exterior Shutters. Easily design, price and order beautiful wooden Louvered Doors made from premium Mahogany hardwoods. Custom Exterior Shutters. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. Order your house shutters built from Fiberglass, PVC, Composite or Vinyl. Our blend of 18th-century millwork and 21st-century .green. Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. Mahogany Plantation Shutters. (Quantity of 1 is a pair) Sapele Mahogany Louver exterior shutters. In our commitment to preserving the best of quality millwork traditions in each wood shutter, we have automated much of the drudgery of some of the operations, but assembling a shutter is still something very much in the realm of craftsmanship. Custom Shutter Company provides exterior house shutters manufactured from all types of material. Backed by a Lifetime limited Warranty. Our louvered shutters can be fitted with either our standard bullnose louvers in 3 sizes, or with a chevron or bevel profile as options. Each of these Cedar exterior movable louvered shutter lines can be crossed with their sister mortise & tenon Cedar paneled shutter to create custom variations of combination exterior cedar shutters. But of course we use glue for added strength. Mahogany… In the same pass as the louver mortises are being created, our equipment also creates the larger mortises for each rail in the shutter. A truly custom shutter Solid Mahogany construction as a STANDARD Solid Mahogany construction as a STANDARD. For operable shutters, or for decoration, our wood shutters can be machined with a bead on one face of the inside edge of the shutter, and with a ship lap on the other, allowing the shutters to overlap by 3/8" when they are in the closed position - permitting a tighter fit. Please browse our selection of custom made Amish interior and exterior doors at your leisure. Keen attention to detail and careful planning is given to each shutter design to ensure that the product meet and exceeds customer expectation. Each wooden shutter receives the individual attention of craftsmen all along the way, but the final assembly is where the shutter comes together the first time, ready for years of service on your home. Custom Mahogany Exterior Shutters! Below are some standard configurations but we can customize these styles with mid rail placements, arched tops and panel cutouts. Our focus is simple: to craft the very best exterior shutters … Estate Millwork can ship our custom wooden shutters in natural, primed, painted or stained finishes. Typically, the bottom rail of our custom shutters is 4. high, and all other rails are 2 1/2" inches. We can match national brand color numbers, pre-tint primers for light or dark finishes, and apply hand rubbed stain finished, even to the time consuming louvered shutters. About Estate Millwork    We offer the greatest variety of historically accurate American and European designs of exterior shutters, completely custom … Although our Louvered shutters can be ordered in a variety of materials, for use we recommend Spanish Cedar, the only Cedar that is an actual hardwood. We also offer Hurricane Shutters … The mortise tenon joint, is the strongest joint in millwork, and adds tremendous strength, even without the use of glue. Components are milled at our factory ensuring structural integrity from specifications to a finished product. African Mahogany is one of the strongest, moisture-resistant woods available. Our website is also a great place to explore designs, colors and wholesale Mahogany … Mahogany… Our premium quality shutters are carefully constructed using a time consuming and precise operation. Estate Millwork uses domestic and imported hardwoods from sustainable forests, and has invested heavily in technology and software to maximize the yield and quality of our rough Mahogany lumber. Kestrel Wood Exterior Shutters are hand made from clear, kiln dried Sapele Mahogany and feature authentic, true pegged, mortise and tenon joinery. Even though glue is not required, Estate Millwork takes the added step of gluing the tenon into the mortise, and gluing the hardwood dowel into the stile. There are many other applications for louvered shutters, including room partitions, toilet room doors, closets, awnings and others, so please contact Estate Millwork with any questions or design ideas that you have. PlacerCraft Custom Wood Shutters include our low priced Southern Yellow Pine Shutters along with higher quality woods like Western Red Cedar, California Redwood Shutters, Sapele Mahogany. Because of its straight, beautifully nuanced tight reddish-brown grain, mahogany shutters … In addition to specifying the dimensions, style and material, customers can request radius tops, operable louvers, custom rail placements and frame designs. Mahogany… Additionally, for the extremely discriminating home owner or architect we can create new tooling to match existing historical panel profiles, or to meet with a unique custom requirement. Estate Millwork offers custom wood mahogany doors and custom entryways that are designed with your needs and desires in mind. Mahogany… Its stability makes it a great option for windows and doors and the clear quality and easy workability of the species makes for outstanding millwork where find details are needed. When Mahogany first became popular in the western world, it was exclusively sourced Central and South America, but as supply began to dwindle due to poor logging practices, manufacturers began to search for alternatives. Accuracy and quality are ensured by high manufacturing standards and quality assurance processes. Custom Shutter Company provides custom shutters built from all types of material. Cabinet Doors    Get inspired by exploring our Custom Exterior Shutters & Garage Doors. Maybe you have some existing shutters … Mahogany is an outstanding wood to work with and has experienced recent popularity as an exterior wood, it is used extensively by window and door manufacturers due to its exceptional moisture and rot resistance. The craftsman uses his innate feel for the materials to set the appropriate clamping pressure prior to drilling and doweling. Interior shutters give your home's interior a custom … Quality construction and many options including primed and painted choices make this a popular choice for custom outdoor wooden shutters. Shutters are an investment that pays off in so many ways, from the immediate satisfaction of a better-looking room to long-term benefits such as increasing your home’s appeal to prospective buyers. Superior Craftsmanship Shutters & Shutter Hardware. Custom options such as rail placement, rail modification, louver angles and arched tops are available due to the expertise our master craftsmen. Explore Custom Mahogany Doors. Standard styles are custom built to the eighth inch on width and length. Custom Door Shops professional sales staff provides tailored services to home owners, architects, designers, builders and general contractors. These tenons are precision machined on a propriety tenon machine that Estate Millwork designed and custom built. Whereas other lower quality shutters are made using screws, nails, dowels or biscuit joints, each of our exterior wooden shutters has a minimum of 4 hardwood tenons. While our facility is capable of mass production, custom woodworkers hand assemble every shutter to ensure accuracy and quality. Mahogany is a great exterior wood option as it is much lighter weight than many of its comtemport counterparts. Moulding    The original shutter is on the left and the reproduction shutter is on the right. Site Map    We offer four standard styles of mahogany shutters. Built to Specification Drawer Fronts    Our Spanish Cedar is kiln dried to an exacting 6% moisture content, and the process of converting the rough lumber into finished dimensional stock is executed by Estate Millwork craftsmen, giving us the maximum control over the quality of our shutters. Common shapes are moons, anchors, trees, hearts and we have a large number of stock cut outs which we offer, as well as the ability to match custom patterns that are provided by the customer.

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